
Force 4-150 HP Outboards (Includs L Drives) 1984-1999 Force 4-150 HP Outboards (includes L-Drives), 1984-1999Part #: B7514584 pages CHAPTER ONE / GENERAL INFORMATIONManual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / PropellersCHAPTER TWO / TOOLS AND TECHNIQUESSafety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniquesCHAPTER THREE / TROUBLESHOOTINGOperating requirements / Starting system / Choke solenoid or fuel primer valve circuits / Alternator charging system / Ignition system / Magneto ignition system / Battery breaker point ignition system / Prestolite magneto capacitor discharge ignition / Thunderbolt capacitor discharge ignition / Breakerless ignition module (BIM) system / Sem walbro capacitor discharge ignition / Capacitor discharge module (CDM) ignition / Ignition switch / Fuel system / Power headCHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UPLubrication / Storage / Complete submersion / Anticorrosion maintenance / Engine flushing / Tune-up / Compression check / Cylinder head bolt torque / Spark plugs / Gearcase and water pump check / Fuel system service / Breaker point ignition system service / Battery and starter motor check (electric start models) / Wiring harness check / Engine synchronization and adjustment / Performance test (on boat) CHAPTER FIVE / ENGINE SYCHRONIZATION AND LINKAGE ADJUSTMENTSEngine timing and synchronization / 4, 5, 7.5, 9.9 and 15 hp models / 25 hp 2-cylinder and 35 hp models / 25 hp 3-cylinder models / 40, 50 and 60 hp models / 70-150 hp models (including L-drive) CHAPTER SIX / FUEL SYSTEMFuel pump / Carburetors / Carburetor removal/installation / Carburetor disassembly, reassembly and adjustment / Carburetor cleaning and inspection / Core plugs and lead shot / Reed valve assembly / Choke solenoid / Primer valve / Integral fuel tank / Portable fuel tank / Fuel hose and primer bulb / Fuel recirculation systemCHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMSBattery / Alternator charging system / Electric starting system / Starter motor system / Ignition systems / Breaker point magneto ignition / Battery breaker point ignition / Prestolite magneto CD ignition / Thunderbolt capacitor discharge ignition / Breakerless ignition module (BIM)( / Sem-walbro ignition system / Capacitor discharge module (CDM) ignition (40-120 hp models) CHAPTER EIGHT / POWER HEADForce model numbering system / Fasteners and torque specifications / Power head removal/installation / Power head disassembly / Power head cleaning/inspection / Piston and connecting rod / Connecting rod and crankshaft / Cylinder block and crankcase assemblyCHAPTER NINE / GEARCASEService precautions / Propeller / Gearcase / Gearcase disassembly/reassembly / Gearcase cleaning and inspection / Gearcase shimming / Gearcase pressure testing / Zinc anode / Gear shift linkage adjustm
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